Automatic palletization systems

APS 3105 L ERGON Series

APS 3105 L - Palletizer

The APS 3105 is a single-column system based on two Cartesian axes motion for the palletization of cases, bundles, trays and other commonly used packs, composed of several modules configurable in a customized manner depending on the logistical conditions of the end-of-the line and the palletizing requirements.
The core of the APS ERGON system is the module of the vertical axis, a fixed column (liftable by crane only), along which the horizontal axis of operation made up by the beam runs on recirculating-sphere guides.

The horizontal beam, along which the picking head-holding arm runs on recirculating-sphere guides, can be combined with:

  • Product infeed module equipped with continuous layer-forming system with two manipulators;
  • Pallet module with maximum load capacity of 300 kg (max. 10 pallets with maximum height of 150 mm and maximum load capacity of 30 kg/pallet) including conveyor and empty pallet magazine (pallet modules with higher load capacity are available as optionals);
  • Pad-inserting module (optional), composed of pad magazine and the pad-inserting unit with controlled axes;
  • Protection bars.

In the pallet infeed, the product infeed conveyor forms the row, together with the translation system that with a one-way movement contributes to the formation of the layer.
The picking head picks the pack layers from a conveyor belt at operator's height. The vertical movements of the beam and the horizontal movements of the head-holding arm are activated by brushless motors, ensuring perfect trajectories during all palletizing phases.
The APS 3105 handles 800x1200 mm and 1000x1200 mm Euro pallets (other formats are available upon request).

All the operations are controlled by a user-friendly system for the machine automation and control, enabling an easy and efficient use of the palletizing system by the operator.

APS 3105 L
Speed (PPM)105

Compact and ergonomic structure

The compact and ergonomic structure ensures great space saving inside the bottling line and allows the operator to easily and safely carry out all the activities related to the use, cleaning and maintenance of the plant.

Operational flexibility

The use of innovative, smart and customized technical solutions ensures great advantages in terms of operational flexibility and economic competitiveness of the processes. In particular, SMI palletizers from the APS series enable to create several palletizing patterns according to the specific requirements of the customer and offer wide customization possibilities in order to adapt to the changeover, product change and/or plant layout requirements.

Quick and precise movements

The machine axes are controlled by brushless motors that ensure highly dynamic, harmonic and precise movements.

Low operating costs and reduced maintenance

The TCO (Total Cost of Ownership) is optimized thanks to low operating and maintenance costs.

Eco-friendliness

SMI palletizers from the APS series are an eco-friendly solution, thanks to the use of ICOS motors with built-in servo-driver, able to simplify the machine wiring and ensure greater energy efficiency, low noise level and reduced component wear.

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In-line layer pre-forming infeed

By means of an innovative system of pack rotation and/or manipulation in continuous motion on three Cartesian axes (x, y and z), bundles coming along a belt in single (APS 3070 L) or double (APS 3105 L e 3140 L) lane are turned, shifted and arranged onto multiple lanes according to the palletization scheme, thus pre-forming the layer. A special mechanical actuator separates the pre-formed layer from the accumulating bundles, while the manipulation system prepares the next layer. The layer thus formed is smoothly conveyed into the basket as it exploits the motion of the belt and does not require mechanical layer-traslation elements. The continuous layer-forming infeed allows to streamline end-of-line space management. This new system distinguishes itself for its one-way motion and for the possibility to arrange the bundles in whichever position. The layer-forming system is equipped with sliding safety guards in anodised aluminium featuring a rounded shape which let all the motors (featuring low energy consumption) be placed externally if compared to the mechanical groups they activate. The closing system of safety guards is equipped with a slow-down device, which accompanies them smoothly in their final phase of closure. The ergonomic and functional frame enables the operator to carry out easily all activities related to use and maintenance of the installation. Accident-prevention protections are made of aluminium and lucid polycarbonate (PC) in compliance with EC regulations.

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Empy pallets feeding system

The APS ERGON palletizer is equipped with an empty pallet feeding system composed of roller conveyors. Maximum storage capacity: 300 kg (pallet modules with higher capacity are available as optionals) and/or maximum total height of 1700 mm. Designed in accordance with FCR (Full Cost Reduction) methodologies, this system is tested and supplied to the client fully assembled and cabled.

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Pad feeding system (optional)

The pad-inserting module is a pad feeding system adjustable in accordance with the size of the interlayer pad, that can be combined with the central column of the APS ERGON palletizer. Suction-cup gripping system from 4 up to 8 adjustable points to ensure the accurate lifting of any kind of interlayer. The interlayer pad automatic loading is available as optional and allows to load the pallet of interlayer pads without stopping the machine (through the addition of one station for loading pallets of interlayer pads and one station for unloading empty pallets)

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Pallet roller conveyor

Painted steel frame. Rollers with 76 mm Ø and 150 mm pitch, motorized through a 5/8 inch chain. Electronically reversible central motorization. The system is controlled by the main electrical cabinet. Designed in accordance with FCR (Full Cost Reduction) it is tested and supplied to the customer completely mounted and cabled.

* Data provided on this page are not binding, as they have to be confirmed by SMI according to the machine user's production conditions and technical specifications.